A complete solution
The DJURA Pouch is a complete solution for serializing, verifying, and rejecting pouches if necessary. Despite its all-in-one functionality, the DJURA requires only one square meter of floor space.
Standalone serialization & aggregation
- Independent of OEM manufacturers – standalone machine with add-on aggregation kits, no impact on existing machine functionality or efficiency. No communication with current systems required.
- EU-compliant – serialization meets all individual member state directives.
- Serialization of all pouch materials – with a single laser coding system.
- Automatic machine adjustment – for fast product changeovers.
- One centralized control system – manages serialization and all aggregation levels.
- Seamless integration – no changes to production line layout, systems fit into existing workflows.
- Serialization after final reject (check weigher) – ready for digital tax stamp application.
- Fast implementation – production line fully operational within one week.
- Pouch recognition; detects correct product within the production line
- Pouch quality control; checks flap position/orientation, tax/poster stamp presence and placement, and EAN code verification
- Coding area detection; ensures perfectly aligned codes every time
- Laser coding system; fast and precise marking
- Code readability verification; real-time quality assurance
- Rework of approved pouches; reduces unnecessary waste
- Rejection of defective pouches; enhances process reliabilityBuffer system – enables line balancing and continuous operation
Demonstrably in control
The DJURA Pouch is designed for manufacturers who want to secure serialization and aggregation without having to redesign their entire packaging line. The solution combines compact machine design, vision inspection, code verification, and reject handling in one integrated system.
This means fewer manual checks, less dependence on separate stand-alone components, and more certainty that every pouch is correctly identified, coded, verified, and processed.
Why this makes a difference on the production floor
In production, compliance on paper is not enough. What matters is keeping the line running, managing changeovers efficiently, and enabling QA to demonstrate exactly what happened.
With DJURA, you choose a solution that:
- supports serialization and aggregation without major layout changes
- automatically checks product recognition, code position, and code readability
- keeps reject handling and rework under control within one process
- supports fast product changeovers through automatic machine adjustment
- provides centralized control over serialization and aggregation levels
- reduces operator workload and gives QA access to consistent process data
Our Approach
At DJURA, our approach is built around one principle: making serialization, traceability, and compliance practical on the production floor. We combine compact machine solutions, intelligent verification, and seamless line integration to help manufacturers stay in control without adding unnecessary complexity.
The result is a reliable, scalable approach that supports operators, strengthens QA, and keeps production moving.
Seamless Integration
Our systems are designed to fit your existing production line with minimal disruption, helping you improve traceability without costly rebuilds.
Operator-Focused Design
We make advanced technology practical on the shop floor through intuitive controls, fast changeovers, and reduced manual handling.
Compliance Built In
We embed compliance into the process from the start, so coding, verification, and reject handling work together in a controlled and audit-ready way.
One Source of Control
By centralizing serialization and aggregation processes, we give your team more visibility, better data consistency, and stronger operational control.
Verification You Can Trust
From product recognition to code readability, we ensure every critical check is performed with consistency and precision.
Ready for What’s Next
Our solutions are built to support growth, changing product demands, and future compliance requirements, without adding unnecessary complexity.
The Results
The result is more than a machine on the line. It is a more controlled production process, fewer manual interventions, and greater confidence in every serialized product leaving the facility. By combining compact integration, reliable verification, and practical process control, DJURA helps manufacturers improve compliance performance while keeping operations efficient and scalable.
Less operator dependency in critical serialization steps.
More consistent product verification and code quality control.
Improved traceability and stronger control over compliance data.
“DJURA helped us turn serialization into a controlled and practical part of the production process. The combination of compact integration, reliable verification, and clear process logic made it easier for both operations and QA to stay aligned.”
